From: Joerg on
Spehro Pefhany wrote:
> On Fri, 04 Jun 2010 17:56:04 -0700, the renowned Joerg
> <invalid(a)invalid.invalid> wrote:
>
>> Gents,
>>
>> Does anyone know of a little AC/DC switch mode converter module that can
>> take 24VAC and put out well regulated 3.3V at 1.5A or more? $25 in 1k
>> qty would be nice, availability in the US would be even nicer.
>>
>> All I see is 24VAC to 12VDC and placing two in a row costs effiency.
>> Sure, I could roll my own again but this time we want to avoid NRE and
>> agency hassle (EMC et cetera).
>
> 24VAC is not a very common voltage (24VDC is much more popular in
> industrial applications).
>

It used to be very popular in Europe but I haven't seen any industrial
switch gear there in some 15 years. All the power contactors for huge
motors and such were run on 24VAC. Up to 30-50A. Larger ones still had
24VAC "control contactors" but they'd drive huge 230VAC contactors, the
kind that sounds like a gunshot when they engage.

While studying for my masters I assembled gear like that because those
jobs paid quite well, compared to bussing tables :-)

I still have a discarded supply transformer for a cabinet that was sold
to me at scrap metal price. 24V, one kilowatt (!). That was from an
older cabinet two stories high where you needed a ladder to get to some
of the contactors. The secondary of that transformer consists of
soaked-cloth insulated copper bar that was formed around the primary
using a wooden mallet.


> I second the suggestion of adding a bridge and filter cap upstream of
> a converter, along with maybe a CM choke and some film or ceramic
> caps.
>

Looks like I hafta :-(

That's why I posted, was hoping for a silver bullet that lets me avoid it.


> You didn't specify whether you needed isolated or not, that's going to
> make a difference.
>

Yes, sorry, should be isolated but we could make it work without. AC/DC
converters are generally isolated though because they use bridge rectifiers.


> When you read the detailed app notes, most of the modules require some
> filtering ahead of them to meet EMC requrements anyway (small caps and
> CM choke maybe), so it's not really "extra" work.
>

Yes, and we'd put one on there anyhow because it affords some surge
protection.

--
Regards, Joerg

http://www.analogconsultants.com/

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Use another domain or send PM.
From: whit3rd on
On Jun 5, 8:24 am, Joerg <inva...(a)invalid.invalid> wrote:
> Hammy wrote:

[ 24VAC input, 3.3V 1.5A output required]

> > You could just add a bridge rectifier and a filter cap. This would
> > widen your selection to several hundred of the SMPS's that have a max
> > input to 36 or 75 Vin. ...

> We could probably get one from CUI for under $15, offsets the cost for a
> good 105C/5000h or similar electrolytic up front.

Value wrong! If you only need 5 watts, the 33V filter cap ought to be
about 200 uF, not 5000 uF. Or does '5000h' mean something other
than the capacitance value?
From: Hammy on
On Sat, 05 Jun 2010 08:24:40 -0700, Joerg <invalid(a)invalid.invalid>
wrote:

>Hammy wrote:
>> On Fri, 04 Jun 2010 17:56:04 -0700, Joerg <invalid(a)invalid.invalid>
>> wrote:
>>
>>> Gents,
>>>
>>> Does anyone know of a little AC/DC switch mode converter module that can
>>> take 24VAC and put out well regulated 3.3V at 1.5A or more? $25 in 1k
>>> qty would be nice, availability in the US would be even nicer.
>>>
>>> All I see is 24VAC to 12VDC and placing two in a row costs effiency.
>>> Sure, I could roll my own again but this time we want to avoid NRE and
>>> agency hassle (EMC et cetera).
>>
>> You could just add a bridge rectifier and a filter cap. This would
>> widen your selection to several hundred of the SMPS's that have a max
>> input to 36 or 75 Vin. ...
>
>
>That's what Ross suggested and it's a solution I had planned for, but
>only in case there really is no other option.

We responded simultaneously. I had my secretary proof read for grammar
and spelling.This explains the minor discrepancy in time stamp She's a
bit slow but I keep her around because she's a good lay.:)

>
>> ... Cheapest one I could find with a quick search is
>>
>> http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=445-3306-ND
>
>
>We could probably get one from CUI for under $15, offsets the cost for a
>good 105C/5000h or similar electrolytic up front.

Yea good 105c caps are pricey particularliy for 250VDC or better. I
just paid 7 bucks for two of these for a off line SMPS.

http://search.digikey.com/scripts/DkSearch/dksus.dll?vendor=0&keywords=P11629-ND

It's hard being a mad scientist on a budget.;>)
From: krw on
On Sat, 5 Jun 2010 10:03:57 -0700 (PDT), whit3rd <whit3rd(a)gmail.com> wrote:

>On Jun 5, 8:24�am, Joerg <inva...(a)invalid.invalid> wrote:
>> Hammy wrote:
>
>[ 24VAC input, 3.3V 1.5A output required]
>
>> > You could just add a bridge rectifier and a filter cap. This would
>> > widen your selection to several hundred of the SMPS's that have a max
>> > input to 36 or 75 Vin. ...
>
>> We could probably get one from CUI for under $15, offsets the cost for a
>> good 105C/5000h or similar electrolytic up front.
>
>Value wrong! If you only need 5 watts, the 33V filter cap ought to be
>about 200 uF, not 5000 uF. Or does '5000h' mean something other
>than the capacitance value?

I assumed 5k hours (@105C), not 5000 henries. ;-)
From: Joerg on
Hammy wrote:
> On Sat, 05 Jun 2010 08:24:40 -0700, Joerg <invalid(a)invalid.invalid>
> wrote:
>
>> Hammy wrote:
>>> On Fri, 04 Jun 2010 17:56:04 -0700, Joerg <invalid(a)invalid.invalid>
>>> wrote:
>>>
>>>> Gents,
>>>>
>>>> Does anyone know of a little AC/DC switch mode converter module that can
>>>> take 24VAC and put out well regulated 3.3V at 1.5A or more? $25 in 1k
>>>> qty would be nice, availability in the US would be even nicer.
>>>>
>>>> All I see is 24VAC to 12VDC and placing two in a row costs effiency.
>>>> Sure, I could roll my own again but this time we want to avoid NRE and
>>>> agency hassle (EMC et cetera).
>>> You could just add a bridge rectifier and a filter cap. This would
>>> widen your selection to several hundred of the SMPS's that have a max
>>> input to 36 or 75 Vin. ...
>>
>> That's what Ross suggested and it's a solution I had planned for, but
>> only in case there really is no other option.
>
> We responded simultaneously. I had my secretary proof read for grammar
> and spelling.This explains the minor discrepancy in time stamp She's a
> bit slow but I keep her around because she's a good lay.:)
>

Now, now ... :-)


>>> ... Cheapest one I could find with a quick search is
>>>
>>> http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=445-3306-ND
>>
>> We could probably get one from CUI for under $15, offsets the cost for a
>> good 105C/5000h or similar electrolytic up front.
>
> Yea good 105c caps are pricey particularliy for 250VDC or better. I
> just paid 7 bucks for two of these for a off line SMPS.
>
> http://search.digikey.com/scripts/DkSearch/dksus.dll?vendor=0&keywords=P11629-ND
>

That must be a SMPS in disguise :-)


> It's hard being a mad scientist on a budget.;>)


500mOhm Rdson can get a bit toasty. But I only need a 63V cap.

--
Regards, Joerg

http://www.analogconsultants.com/

"gmail" domain blocked because of excessive spam.
Use another domain or send PM.