From: David Farber on
Mark Zacharias wrote:
> "David Farber" <farberbear.unspam(a)aol.com> wrote in message
> news:4bbba75a$0$27750$bd467cd0(a)news.dslextreme.com...
>> Mark Zacharias wrote:
>>> "David Farber" <farberbear.unspam(a)aol.com> wrote in message
>>> news:4bb7fa57$0$16970$bd467cd0(a)news.dslextreme.com...
>>>> Mark Zacharias wrote:
>>>>> "David Farber" <farberbear.unspam(a)aol.com> wrote in message
>>>>> news:4bb51a34$0$27759$bd467cd0(a)news.dslextreme.com...
>>>>>> This Harman Kardon AVR210 receiver has no audio output in any
>>>>>> mode. Customer
>>>>>> said it just went out all of a sudden. I was able to find a copy
>>>>>> of the service manual here:
>>>>>> http://eserviceinfo.com/downloadsm/46799/Harman/Kardon_AVR210.html
>>>>>> It's in four parts and you'll need a utility that can unpack a
>>>>>> rar file to see it. The manual is 135 pages so when referring to
>>>>>> it, I've included the page numbers.
>>>>>>
>>>>>> I performed the part modification as suggested on page 19. It
>>>>>> didn't correct
>>>>>> the problem.
>>>>>>
>>>>>> Then I traced signal as shown in the chart on pages 25-26. Using
>>>>>> the direct
>>>>>> input, I was able to get audio out of the tape output jacks.
>>>>>> There is no output from the preamp output jacks. There is no
>>>>>> protection relay that I can
>>>>>> see and there is no dc offset at the power amplifier output.
>>>>>>
>>>>>> Referring to the signal flow chart on page 26, the audio input
>>>>>> signal is present on pins 4 and 25 of IC 706 (electronic volume
>>>>>> control) but missing on pins 3 and 26 of IC 706. The schematic of
>>>>>> this circuit is on page 116. However when I rotate the volume
>>>>>> control, the audio will appear as long as the knob is moving. As
>>>>>> soon as the control is left alone, the audio mutes. The output
>>>>>> pins are 3 and 26, of IC 706. The signal appears to be clean
>>>>>> though I estimate the speaker output to be about 30dB less than
>>>>>> where it's supposed to be while it is present. If I bridge the
>>>>>> input to the output pins of IC706, an attenuated signal appears
>>>>>> but it's too low for any
>>>>>> output to register at the speakers.
>>>>>>
>>>>>> Now, referring to the block diagram on page 30, you'll notice IC
>>>>>> 716 and the
>>>>>> muting transistor(s) that follows. Back to page 116, there seems
>>>>>> to be enough forward bias on Q716 and Q717 .(676 volts) to
>>>>>> possibly mute the output if there were any input to amplify.
>>>>>>
>>>>>> So in light of all these observations, do I just replace IC706?
>>>>>> It's about $30 but I'm wondering if there's some muting going on
>>>>>> behind the scenes that
>>>>>> can be contributing to this problem.
>>>>>>
>>>>>> Thanks for your reply.
>>>>>> --
>>>>>> David Farber
>>>>>> David Farber's Service Center
>>>>>> L.A., CA
>>>>>>
>>>>>>
>>>>>>
>>>>>
>>>>> The .676 at the base of the muting transistors is certainly enough
>>>>> to be considered a symptom. You've tried a reset, yes? If the
>>>>> receiver had been told at some point that no speakers were
>>>>> connected, then all channels might just be muted. Which brings the
>>>>> question, does
>>>>> the headphone jack work? Many modern receivers include a switch in
>>>>> the headphones jack specifically to mute the speakers as soon as
>>>>> the headphones are plugged in. In typical HK fashion, there does
>>>>> not appear to be any speaker relays in this thing, not with a
>>>>> quick glance at page 121 anyway, so if you have not already looked in
>>>>> that area it might not be a bad idea... You could look at the
>>>>> junction of R854 and R855 to check the mute
>>>>> drive which I suspect is active, or just short B-E on one of the
>>>>> muting transistors...
>>>>> Of course there could be an actual circuit malfunction, and if
>>>>> this is confirmed to be the case, frankly without LOTS of patience and
>>>>> a willingness to lose money on the repair, and lacking boards to
>>>>> swap to narrow it down, I would be tempted to just pull the plug on
>>>>> this one. Of course this assumes you have eliminated the usual
>>>>> suspects - the various power supplies, and so forth.
>>>>>
>>>>> A sign of old age I suppose, but I'm less and less willing to
>>>>> break a sweat on these. The lack of serviceability on the vast
>>>>> majority
>>>>> of late model receivers is almost criminal. The manufacturers
>>>>> don't care that they are difficult to assemble, since they are using
>>>>> cheap Chinese labor anyway, they don't care that it's tough on the
>>>>> warranty servicers, and they certainly don't want them fixed out
>>>>> of warranty. The trend has always been there of course but it's
>>>>> really got much
>>>>> worse the past 10-20 years.
>>>>> Mark Z.
>>>>
>>>> Hi Mark,
>>>>
>>>> The mute drive at the junction of R854 and R855 is about 3.5 volts
>>>> iirc. I temporarily did short the mute transistor but I still
>>>> didn't see signal. Again, there is not much signal coming out of
>>>> IC706 to begin with. I looked at the headphone circuit and noticed
>>>> there is a switch in
>>>> the jack
>>>> that goes directly back to the uP, pin 16 of IC201 on page 119,
>>>> labeled H/P
>>>> _IN. I assume this either mutes the speakers or puts the receiver
>>>> in two channel mode. But even if the muting was enabled in error,
>>>> it still wouldn't
>>>> explain why there's no signal passing through IC 706, the
>>>> electronic volume
>>>> control. You would still need to be able to adjust the volume when
>>>> using the
>>>> headphones.
>>>>
>>>> This would be much easier if this model had pre-amp out, main in
>>>> jumpers. But it doesn't.
>>>>
>>>> I'm leaning toward replacing IC706.
>>>>
>>>> Thanks for your reply.
>>>> --
>>>> David Farber
>>>> David Farber's Service Center
>>>> L.A., CA
>>>>
>>>>
>>>>
>>>
>>>
>>>
>>>> But even if the muting was enabled in error, it still wouldn't
>>>> explain why there's no signal passing through IC 706, the
>>>> electronic volume
>>>> control.
>>>
>>> Duh... I'd forgotten that... sorry.
>>>
>>> I do think I'd look at any Data, Clock, and Chip Enable lines going
>>> to that chip and see if they are active when they are supposed to. I
>>> had one just the other day where the CE line was leaky right through
>>> the chip, 450 ohms to ground. They don't work so good that way...
>>>
>>> Mark Z.
>>
>> Hi Mark,
>>
>> It appears this is all moot now because the TC9482F volume control
>> IC is no longer available from Harman or Sony. Anyone have one
>> sitting on a shelf somewhere?
>>
>> Thanks for your reply.
>> --
>> David Farber
>> David Farber's Service Center
>> L.A., CA
>>
>
> Don't know if this is accurate info but B & D Enterprises (bdent.com)
> website says they'll have it in 2 weeks.
>
> Their phone number is 800-458-6053.
>
> Mark Z.

Hi Mark,

I ordered the part through B&D. It took about 6 weeks to get the part from
Japan. It came in an original Sony package. I wonder how it's discontinued
in the US but not in Japan?

I installed the new part and smelled a faint cooking odor. I noticed that
the color of the bands of R485 looked faded (see page 123 of the manual).
It's a 4.7 ohm 2 watt resistor that measured closer to 8 ohms. Then I
noticed there was a 1.2 ohm load to ground off of the +5 volt regulator,
IC485. I traced that down to a nearly shorted optical 3 input (page 124).
That board is buried in the front panel and a pain to get to. I just pulled
the connector to the board at its other end and the short disappeared.

When I powered it up again, there was audio but with a background hum. I
checked the output of IC 485 and there was noticeable 60Hz noise. Back
upstream I found C487, 6,800uF @16V, a bit bulging with an esr of about 1
ohm. I replaced that and all is good now.

Thanks for your reply.
--
David Farber
David Farber's Service Center
L.A., CA


From: Mark Zacharias on
"David Farber" <farberbear.unspam(a)aol.com> wrote in message
news:4bfb0915$0$27749$bd467cd0(a)news.dslextreme.com...
> Mark Zacharias wrote:
>> "David Farber" <farberbear.unspam(a)aol.com> wrote in message
>> news:4bbba75a$0$27750$bd467cd0(a)news.dslextreme.com...
>>> Mark Zacharias wrote:
>>>> "David Farber" <farberbear.unspam(a)aol.com> wrote in message
>>>> news:4bb7fa57$0$16970$bd467cd0(a)news.dslextreme.com...
>>>>> Mark Zacharias wrote:
>>>>>> "David Farber" <farberbear.unspam(a)aol.com> wrote in message
>>>>>> news:4bb51a34$0$27759$bd467cd0(a)news.dslextreme.com...
>>>>>>> This Harman Kardon AVR210 receiver has no audio output in any
>>>>>>> mode. Customer
>>>>>>> said it just went out all of a sudden. I was able to find a copy
>>>>>>> of the service manual here:
>>>>>>> http://eserviceinfo.com/downloadsm/46799/Harman/Kardon_AVR210.html
>>>>>>> It's in four parts and you'll need a utility that can unpack a
>>>>>>> rar file to see it. The manual is 135 pages so when referring to
>>>>>>> it, I've included the page numbers.
>>>>>>>
>>>>>>> I performed the part modification as suggested on page 19. It
>>>>>>> didn't correct
>>>>>>> the problem.
>>>>>>>
>>>>>>> Then I traced signal as shown in the chart on pages 25-26. Using
>>>>>>> the direct
>>>>>>> input, I was able to get audio out of the tape output jacks.
>>>>>>> There is no output from the preamp output jacks. There is no
>>>>>>> protection relay that I can
>>>>>>> see and there is no dc offset at the power amplifier output.
>>>>>>>
>>>>>>> Referring to the signal flow chart on page 26, the audio input
>>>>>>> signal is present on pins 4 and 25 of IC 706 (electronic volume
>>>>>>> control) but missing on pins 3 and 26 of IC 706. The schematic of
>>>>>>> this circuit is on page 116. However when I rotate the volume
>>>>>>> control, the audio will appear as long as the knob is moving. As
>>>>>>> soon as the control is left alone, the audio mutes. The output
>>>>>>> pins are 3 and 26, of IC 706. The signal appears to be clean
>>>>>>> though I estimate the speaker output to be about 30dB less than
>>>>>>> where it's supposed to be while it is present. If I bridge the
>>>>>>> input to the output pins of IC706, an attenuated signal appears
>>>>>>> but it's too low for any
>>>>>>> output to register at the speakers.
>>>>>>>
>>>>>>> Now, referring to the block diagram on page 30, you'll notice IC
>>>>>>> 716 and the
>>>>>>> muting transistor(s) that follows. Back to page 116, there seems
>>>>>>> to be enough forward bias on Q716 and Q717 .(676 volts) to
>>>>>>> possibly mute the output if there were any input to amplify.
>>>>>>>
>>>>>>> So in light of all these observations, do I just replace IC706?
>>>>>>> It's about $30 but I'm wondering if there's some muting going on
>>>>>>> behind the scenes that
>>>>>>> can be contributing to this problem.
>>>>>>>
>>>>>>> Thanks for your reply.
>>>>>>> --
>>>>>>> David Farber
>>>>>>> David Farber's Service Center
>>>>>>> L.A., CA
>>>>>>>
>>>>>>>
>>>>>>>
>>>>>>
>>>>>> The .676 at the base of the muting transistors is certainly enough
>>>>>> to be considered a symptom. You've tried a reset, yes? If the
>>>>>> receiver had been told at some point that no speakers were
>>>>>> connected, then all channels might just be muted. Which brings the
>>>>>> question, does
>>>>>> the headphone jack work? Many modern receivers include a switch in
>>>>>> the headphones jack specifically to mute the speakers as soon as
>>>>>> the headphones are plugged in. In typical HK fashion, there does
>>>>>> not appear to be any speaker relays in this thing, not with a
>>>>>> quick glance at page 121 anyway, so if you have not already looked in
>>>>>> that area it might not be a bad idea... You could look at the
>>>>>> junction of R854 and R855 to check the mute
>>>>>> drive which I suspect is active, or just short B-E on one of the
>>>>>> muting transistors...
>>>>>> Of course there could be an actual circuit malfunction, and if
>>>>>> this is confirmed to be the case, frankly without LOTS of patience
>>>>>> and
>>>>>> a willingness to lose money on the repair, and lacking boards to
>>>>>> swap to narrow it down, I would be tempted to just pull the plug on
>>>>>> this one. Of course this assumes you have eliminated the usual
>>>>>> suspects - the various power supplies, and so forth.
>>>>>>
>>>>>> A sign of old age I suppose, but I'm less and less willing to
>>>>>> break a sweat on these. The lack of serviceability on the vast
>>>>>> majority
>>>>>> of late model receivers is almost criminal. The manufacturers
>>>>>> don't care that they are difficult to assemble, since they are using
>>>>>> cheap Chinese labor anyway, they don't care that it's tough on the
>>>>>> warranty servicers, and they certainly don't want them fixed out
>>>>>> of warranty. The trend has always been there of course but it's
>>>>>> really got much
>>>>>> worse the past 10-20 years.
>>>>>> Mark Z.
>>>>>
>>>>> Hi Mark,
>>>>>
>>>>> The mute drive at the junction of R854 and R855 is about 3.5 volts
>>>>> iirc. I temporarily did short the mute transistor but I still
>>>>> didn't see signal. Again, there is not much signal coming out of
>>>>> IC706 to begin with. I looked at the headphone circuit and noticed
>>>>> there is a switch in
>>>>> the jack
>>>>> that goes directly back to the uP, pin 16 of IC201 on page 119,
>>>>> labeled H/P
>>>>> _IN. I assume this either mutes the speakers or puts the receiver
>>>>> in two channel mode. But even if the muting was enabled in error,
>>>>> it still wouldn't
>>>>> explain why there's no signal passing through IC 706, the
>>>>> electronic volume
>>>>> control. You would still need to be able to adjust the volume when
>>>>> using the
>>>>> headphones.
>>>>>
>>>>> This would be much easier if this model had pre-amp out, main in
>>>>> jumpers. But it doesn't.
>>>>>
>>>>> I'm leaning toward replacing IC706.
>>>>>
>>>>> Thanks for your reply.
>>>>> --
>>>>> David Farber
>>>>> David Farber's Service Center
>>>>> L.A., CA
>>>>>
>>>>>
>>>>>
>>>>
>>>>
>>>>
>>>>> But even if the muting was enabled in error, it still wouldn't
>>>>> explain why there's no signal passing through IC 706, the
>>>>> electronic volume
>>>>> control.
>>>>
>>>> Duh... I'd forgotten that... sorry.
>>>>
>>>> I do think I'd look at any Data, Clock, and Chip Enable lines going
>>>> to that chip and see if they are active when they are supposed to. I
>>>> had one just the other day where the CE line was leaky right through
>>>> the chip, 450 ohms to ground. They don't work so good that way...
>>>>
>>>> Mark Z.
>>>
>>> Hi Mark,
>>>
>>> It appears this is all moot now because the TC9482F volume control
>>> IC is no longer available from Harman or Sony. Anyone have one
>>> sitting on a shelf somewhere?
>>>
>>> Thanks for your reply.
>>> --
>>> David Farber
>>> David Farber's Service Center
>>> L.A., CA
>>>
>>
>> Don't know if this is accurate info but B & D Enterprises (bdent.com)
>> website says they'll have it in 2 weeks.
>>
>> Their phone number is 800-458-6053.
>>
>> Mark Z.
>
> Hi Mark,
>
> I ordered the part through B&D. It took about 6 weeks to get the part from
> Japan. It came in an original Sony package. I wonder how it's discontinued
> in the US but not in Japan?
>
> I installed the new part and smelled a faint cooking odor. I noticed that
> the color of the bands of R485 looked faded (see page 123 of the manual).
> It's a 4.7 ohm 2 watt resistor that measured closer to 8 ohms. Then I
> noticed there was a 1.2 ohm load to ground off of the +5 volt regulator,
> IC485. I traced that down to a nearly shorted optical 3 input (page 124).
> That board is buried in the front panel and a pain to get to. I just
> pulled the connector to the board at its other end and the short
> disappeared.
>
> When I powered it up again, there was audio but with a background hum. I
> checked the output of IC 485 and there was noticeable 60Hz noise. Back
> upstream I found C487, 6,800uF @16V, a bit bulging with an esr of about 1
> ohm. I replaced that and all is good now.
>
> Thanks for your reply.
> --
> David Farber
> David Farber's Service Center
> L.A., CA
>


Thanks much for the update. Very often we don't get "the rest of the story".

Mark Z.

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