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From: default on 14 Mar 2010 11:05 On Sun, 14 Mar 2010 11:52:19 +0530, "pawihte" <pawihte(a)fake.invalid> wrote: >Phil Allison wrote: >> "pawihte" >>> >>> What common substance would be acceptable as a lubricant for >>> consumer >>> grade volume control pots? >> >> ** Pots do not need lubricating. >> >> How about you post a question properly for once ? >> >> What is the actual problem with the pots ?? > >This is not about a problem with a particular pot. Many >inexpensive carbon pots develop intermittent contacts and >scratchy sounds in audio. This happens both with pots fitted in a >product by a manufacturer and with pots bought from a shop. Some >become defective within a couple of months of regular use, >especially in a dusty environment and/or if they have dc current >passing through them. Replacing them with better quality pots is >not always an option. Flushing with a solvent usually makes them >OK again for a while, but this also takes out the lubricant and >makes the track wear out more quickly. > I've been using WD 40 since the days of turret TV tuners without problems. But WD is a branded product . . . how about some light machine oil or kerosene? --
From: Frnak McKenney on 14 Mar 2010 11:48 On Sun, 14 Mar 2010 10:05:57 -0500, default <default(a)defaulter.net> wrote: > On Sun, 14 Mar 2010 11:52:19 +0530, "pawihte" <pawihte(a)fake.invalid> > wrote: > >>Phil Allison wrote: >>> "pawihte" >>>> >>>> What common substance would be acceptable as a lubricant for >>>> consumer >>>> grade volume control pots? [...] >>> What is the actual problem with the pots ?? >> >>This is not about a problem with a particular pot. Many >>inexpensive carbon pots develop intermittent contacts and >>scratchy sounds in audio. This happens both with pots fitted in a >>product by a manufacturer and with pots bought from a shop. Some >>become defective within a couple of months of regular use, >>especially in a dusty environment and/or if they have dc current >>passing through them. Replacing them with better quality pots is >>not always an option. Flushing with a solvent usually makes them >>OK again for a while, but this also takes out the lubricant and >>makes the track wear out more quickly. > > I've been using WD 40 since the days of turret TV tuners without > problems. But WD is a branded product . . . how about some light > machine oil or kerosene? Did someone already mention "contact cleaner" for this purpose? Relay contacts, TV tuner contacts, and pot wipers. I still have my father's old can of De-Ox-Id, and it still works (heck, I'm impressed that it still has usalbe propellant <grin!>). When my old (c.1974) Kenwood stereo receiver's volume control picks up a little bit of scratchiness (erratic contact when rotating), one squirt cures it. Frank McKenney -- The ultimate result of shielding men from the effects of folly is to fill the world with fools. --Herbert Spencer, English Philosopher -- Frank McKenney, McKenney Associates Richmond, Virginia / (804) 320-4887 Munged E-mail: frank uscore mckenney ayut mined spring dawt cahm (y'all)
From: default on 14 Mar 2010 12:00 On Sun, 14 Mar 2010 15:45:35 +0530, "pawihte" <pawihte(a)fake.invalid> wrote: >Not at the point of contact at the time of contact, at least not >in enough thickness to prevent conduction.What about oil-filled >switches and contactors, eh? The oil or grease simply gets >squeezed out of the way at the point of contact and then flow in >again. I think you have that right. It wouldn't surprise me that the contact cleaners that "leave no residue" are less effective for that reason. Particles rubbed off the pot as a cause are probably secondary to oxides on the contact fingers. --
From: John Larkin on 14 Mar 2010 14:28 On Sun, 14 Mar 2010 19:06:43 +1100, "Phil Allison" <phil_a(a)tpg.com.au> wrote: > >"pawihte" >> Phil Allison wrote: >>> "pawihte" >>>> >>>> What common substance would be acceptable as a lubricant for consumer >>>> grade volume control pots? >>> >>> ** Pots do not need lubricating. >>> >>> How about you post a question properly for once ? >>> >>> What is the actual problem with the pots ?? >> >> This is not about a problem with a particular pot. Many inexpensive carbon >> pots develop intermittent contacts and scratchy sounds in audio. This >> happens both with pots fitted in a product by a manufacturer and with pots >> bought from a shop. Some become defective within a couple of months of >> regular use, especially in a dusty environment and/or if they have dc >> current passing through them. Replacing them with better quality pots is >> not always an option. Flushing with a solvent usually makes them OK again >> for a while, but this also takes out the lubricant and makes the track >> wear out more quickly. > > >** Totally mangled nonsense - the track of a carbon ( or other) pot has no >lubricant applied during manufacture. > >Any lubricant that resided on the track would prevent operation - cos >lubricants are insulators. > >Rapidly evaporating solvents are rarely any use for fixing noisy pots while >slow evaporating ones that leave a thin oil residue are very good at the >job. > >Also, rotary pots do not get " dust " inside them. > >What actually causes all the trouble is a when a mix of fine carbon >particles from the track and grease from the shaft bearing accumulate on the >fingers of the two wipers and render them partially non conducting. Also, >the metal to metal wiper contacts suffer from surface contamination by the >moisture and sulphides in the air - a thin oily film helps prevent any >recurrence of this. The oil must be thin that rotating the pot displaces >all of it from the contact areas. > >A mix of oil and petroleum solvent has a very low surface tension so easily >travels by capillary action to cover all the insides of a pot. > >There is a very famous product that fits the bill exactly ...... W >something ...... > >One uses only a small amount ( a few drops) and then rotates the pot many >times to help it do the trick - repeating the process only if necessary. >If the pot is still noisy - replacement is the only option. > >BTW > > Some 100mm fader pots I looked at a week back did not respond to the above >treatment - when opened up I found the finger contacts on the slider were >worn completely away !!! > > > >.... Phil > > I have a lot of, way too many, old Tektronix scopes and plugins, some dating back to the all-tube days. The pots get noisy after a few decades on storage. A small spritz with contact cleaner - the RatShack stuff works fine - and a few good twists fixes them right up. If the back has openings, I spray it in there; if not, it can usually be blasted into the shaft bushing. John
From: pawihte on 14 Mar 2010 15:25 pawihte wrote: > What common substance would be acceptable as a lubricant for > consumer grade volume control pots? It's no good recommending a > branded product to me as I live in a place where such products > are unlikely to be available. Thanks. Thanks to those who posted helpful replies. It's been a long time since I had to bother with noisy pots. When I did such things regularly, contact cleaners were just things I read about in foreign magazines. I think they're available in local shops now. Anyway, the stuff I found inside pots were accumulated dust, lint and unidentified fuzz and grit that were sometimes so thick that I'd still prefer to open up the pot, wash it with a solvent and then apply the lubricant manually.
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