From: Robert Clark on
The SpaceLaunchReport.com site operated by Ed Kyle provides the
specifications of some launch vehicles. Here's the page for the Falcon
1:

Space Launch Report: SpaceX Falcon Data Sheet.
http://www.spacelaunchreport.com/falcon.html

Quite interesting is that the total mass and dry mass values for the
Falcon 1 first stage with Merlin 1C engine give a mass ratio of about
20 to 1. This is notable because a 20 to 1 mass ratio is the value
usually given for a kerosene-fueled vehicle to be SSTO. However, this
is for the engine having high vacuum Isp ca. 350 s. The Merlin 1C with
a vacuum Isp of 304 s probably wouldn't work.
However, there are some high performance Russian kerosene engines that
could work. Some possibilities:

Engine Model: RD-120M.
http://www.astronautix.com/engines/rd120.htm#RD-120M

RD-0124.
http://www.astronautix.com/engines/rd0124.htm

Engine Model: RD-0234-HC.
http://www.astronautix.com/engines/rd0234.htm

However, I don't know if this third one was actually built, being a
modification of another engine that burned aerozine.

Some other possibilities can be found on the Astronautix site:

Lox/Kerosene.
http://www.astronautix.com/props/loxosene.htm

And on this list of Russian rocket engines:

Russian/Ukrainian space-rocket and missile liquid-propellant engines.
http://www.b14643.de/Spacerockets_1/Diverse/Russian%20engines/engines.htm

The problem is the engine has to have good Isp as well as a good T/W
ratio for this SSTO application. There are some engines listed that
even have a vacuum Isp above 360 s. However, these generally are the
small engines used for example as reaction control thrusters in orbit
and usually have poor T/W ratios.
For the required delta-V I'll use the fact that a dense propellant
vehicle may only require a delta-V of 8,900 m/s, compared to a
hydrogen-fueled vehicle which may require in the range of 9,100 to
9,200 m/s. The reason for this is explained here:

Hydrogen delta-V.
http://yarchive.net/space/rocket/fuels/hydrogen_deltav.html

Then when you add on the fact that launching near the equator gives
you 462 m/s for free from the Earth's rotation, we can take the
required delta-V that has to be supplied by the kerosene-fueled
vehicle as 8,500 m/s.
I'll focus on the RD-0124 because of its high Isp, 359 s vacuum and
331 s sea level. On the "Russian/Ukrainian space-rocket and missile
liquid-propellant engines" page its sea level thrust is given as
253,200 N, 25,840 kgf. However, the Falcon 1 first stage weighs 28,553
kg. So we'll need two of them. Each weighs 480 kg, so two would be 960
kg. This is 300 kg more than the single Merlin 1C. So the dry mass of
the Falcon 1 first stage is raised to 1,751 kg. There is a RD-0124M
listed on the Astronautix page that only weighs 360 kg, but its sea
level Isp and thrust are not given, so we'll use the RD-0124 until
further info on the RD-0124M is available.
Taking the midpoint value of the Isp as 345 s we get a delta-V of
345*9.8ln(1 + 27102/1751) = 9,474 m/s (!) Note also the achieved delta-
V would actually be higher than this because the trajectory averaged
Isp is closer to the vacuum value since the rocket spends most of the
time at altitude.
This calculation did not include the nose cone fairing weight of 136
kg. However, the dry mass for the first stage probably includes the
interstage weight, which is not listed, since this remains behind with
the first stage when the second stage fires. Note then that the
interstage would be removed for the SSTO application. From looking at
the images of the Falcon 1, the size of the cylindrical interstage in
comparison to the conical nose cone fairing suggests the interstage
should weigh more. So I'll keep the dry mass as 1,751 kg.
Now considering that we only need 8,500 m/s delta-V we can add 636 kg
of payload. But this is even higher than the payload capacity of the
two stage Falcon 1!
We saw that the thrust value of the RD-0124 is not much smaller than
the gross weight of the Falcon 1 first stage. So we can get a vehicle
capable of being lifted by a single RD-0124 by reducing the propellant
somewhat, say by 25%. This reduces the dry weight now since one
RD-0124 weighs less than a Merlin 1C and the tank mass would also be
reduced 25%. Using an analogous calculation as before, the payload
capacity of this SSTO would be in the range of 500 kg.
We can perform a similar analysis on the Falcon 1e first stage that
uses the upgraded Merlin 1C+ engine. Assuming the T/W ratio of the
Merlin 1C+ is the same as that of the Merlin 1C, the mass of the two
of the RD-124's would now be only 100 kg more than the Merlin 1C+.
The dry mass and total mass numbers on the SpaceLaunchReport page for
the Falcon 1e are estimated. But accepting these values we would be
able to get a payload in the range of 1,800 kg. This is again higher
than the payload capacity of the original two stage Falcon 1e. In fact
it could place into orbit the 1-man Mercury capsule.
The launch cost of the Falcon 1, Falcon 1e is only about $8 million -
$9 million. So we could have the first stage for that amount or
perhaps less since we don't need the engines which make up the bulk of
the cost. How much could we buy the Russian engines for? This article
says the much higher thrust RD-180 cost $10 million:

From Russia, With 1 Million Pounds of Thrust.
Why the workhorse RD-180 may be the future of US rocketry.
Issue 9.12 | Dec 2001
"This engine cost $10 million and produces almost 1 million pounds of
thrust. You can't do that with an American-made engine."
http://www.wired.com/wired/archive/9.12/rd-180.html

This report gives the price of the also much higher thrust AJ26-60,
derived from the Russian NK-43, as $4 milliion:

A Study of Air Launch Methods for RLVs.
Marti Sarigul-Klijn, Ph.D. and Nesrin Sarigul-Klijn, Ph.D.
AIAA 2001-4619
"The main engine is currently proposed as the 3,260
lb. RP-LOX Aerojet AJ26-60, which is the former
Russian NK-43 engine. Thrust to weight of 122 to
1 compares to the Space Shuttle Main Engine’s
(SSME) 67 to 1 and specific impulse (Isp = 348.3
seconds vacuum) is 50 to 60 seconds better than
the Atlas II, Delta II, or Delta III RP-LOX engines.
A total of 831 engines have been tested for
194,000 seconds. These engines are available for
$4 million each, which is about 10% the cost of a
SSME."
http://mae.ucdavis.edu/faculty/sarigul/aiaa2001-4619.pdf

Then the much lower thrust RD-0124 could quite likely be purchased
for less than $4 million. So the single RD-0124 powered SSTO could be
purchased for less than $12 million.

Even though the mathematics says it should be possible, and has been
for decades, it is still commonly believed that SSTO performance with
chemical propulsion is not possible even among experts in the space
industry:

Space Tourism is a Hoax
By Fredrick Engstrom and Heinz Pfeffer
11/16/09 09:02 AM ET
"In 1903, the Russian scientist Konstantin Tsiolkovsky established the
so-called rocket equation, which calculates the initial mass of a
rocket needed to put a certain payload into orbit, given that the
orbital speed is fixed at 28,000 kilometers per hour, and that the
maximum speed of the gas exhausted from the rocket that propels it
forward is also fixed.
"You quickly find that the structure and the tanks needed to contain
the fuel are so heavy that you will never be able to orbit a
significant payload with a single-stage rocket. Thus, it is necessary
to use several rocket stages that are dumped on the way up to get any
net mass, i.e. payload, into orbit.
"Let us look at the most successful rocket on the market — the
European Ariane 5. Its start weight is 750 tons, of which 650 tons are
fuel, 80 tons are structure and around 20 tons are left for low Earth
orbit payload.
"You can have a different number of stages, and you can look for minor
improvements, but you can never get around the fact that you need big
machines that are staged to reach orbital speed. Not much has happened
in propulsion in a fundamental sense since Wernher von Braun’s Saturn
rocket. And there is nothing on the horizon, if you discount
controlling gravity or some exotic technology like that. In any case,
it is not for tomorrow."
http://www.spacenews.com/commentaries/091116-space-tourism-hoax.html

The Cold Equations Of Spaceflight.
by Jeffrey F. Bell
Honolulu HI (SPX) Sep 09, 2005
"Why isn't Mike Griffin pulling out the blueprints for X-30/NASP, DC-X/
Delta Clipper, or X-33/VentureStar? Billions of dollars were spent on
these programs before they were cancelled. Why aren't we using all
that research to design a cheap, reusable, Single-Stage-To-Orbit
vehicle that operates just like an airplane and doesn't fall in the
ocean after one flight?"
"The answer to this question is: All of these vehicles were fantasy
projects. They violated basic laws of physics and engineering. They
were impossible with current technology, or any technology we can
afford to develop on the timescale and budgets available to NASA. They
were doomed attempts to avoid the Cold Equations of Spaceflight."
http://www.spacedaily.com/news/oped-05zy.html

Then it is important that such a SSTO vehicle be produced even if
first expendable to remove the psychological barrier that it can not
be done. Once it is seen that it can be done, and in fact how easily
and cheaply it can be done, then there it will be seen that in fact
the production of SSTO vehicles are really no more difficult than
those of multistage vehicles.
Then will be opened the floodgates to reusable SSTO vehicles, and low
cost passenger space access as commonplace as trans-oceanic air
travel.


Bob Clark
From: Me on
On Mar 14, 9:24 pm, Robert Clark <rgregorycl...(a)yahoo.com> wrote:

> Then it is important that such a SSTO vehicle be produced even if
> first expendable to remove the psychological barrier that it can not
> be done. Once it is seen that it can be done, and in fact how easily
> and cheaply it can be done, then there it will be seen that in fact
> the production of SSTO vehicles are really no more difficult than
> those of multistage vehicles.
> Then will be opened the floodgates to reusable SSTO vehicles, and low
> cost passenger space access as commonplace as trans-oceanic air
> travel.
>


More clueless BS. Clark thinks he is smarter than everyone else.
This is a sign of a mental problem.
From: Robert Clark on
On Mar 14, 9:24 pm, Robert Clark <rgregorycl...(a)yahoo.com> wrote:
> ...
> For the required delta-V I'll use the fact that a dense propellant
> vehicle may only require a delta-V of 8,900 m/s, compared to a
> hydrogen-fueled vehicle which may require in the range of 9,100 to
> 9,200 m/s. The reason for this is explained here:
>
> Hydrogen delta-V.http://yarchive.net/space/rocket/fuels/hydrogen_deltav.html
>...

This is another key advantage of dense propellant vehicles for the
SSTO application, that the delta-V to orbit would be about 300 m/s
less than for a hydrogen-fueled SSTO vehicle. The main idea behind
this is that dense propellant vehicles burn mass so much more quickly
that they achieve the speed needed to attain the right altitude for
orbit more quickly. Since the gravity loss is dependent on the time
spent on this vertical portion of the trip, dense propellant vehicles
experience less gravity loss. Still, the explanation is probably not
easy to grasp unless you do the actual numerical calculations over the
trajectory of the flight. However, I can show an approximate
calculation that makes the idea more understandable below.
This Wikipedia article also mentions the fact that dense propellant
vehicles require 300 m/s less delta-V to orbit than hydrogen vehicles:

Single-stage-to-orbit.
# 4 Dense versus hydrogen fuels.
"The end result is the thrust/weight ratio of hydrogen-fueled engines
is
30–50% lower than comparable engines using denser fuels."
"This inefficiency indirectly affects gravity losses as well; the
vehicle has
to hold itself up on rocket power until it reaches orbit. The lower
excess
thrust of the hydrogen engines due to the lower thrust/weight ratio
means
that the vehicle must ascend more steeply, and so less thrust acts
horizontally.
Less horizontal thrust results in taking longer to reach orbit, and
gravity
losses are increased by at least 300 meters per second. While not
appearing
large, the mass ratio to delta-v curve is very steep to reach orbit in
a
single stage, and this makes a 10% difference to the mass ratio on top
of the
tankage and pump savings."
http://en.wikipedia.org/wiki/Single-stage-to-orbit#Dense_versus_hydrogen_fuels

However, the explanation given here is not quite correct. This rather
implies
it is a function of greater thrust/weight ratio only. But in actual
fact
the lowered delta-V required for dense fuels applies *even when the
hydrogen
and the dense fuel vehicles have the same thrust/weight ratio*.

For the calculation of the delta-V savings for dense fuels, suppose
both the
dense-fueled and hydrogen-fueled vehicles have a initial T/W of, say,
1.3. Let Mi
be the initial gross mass of the vehicle, r the constant propellant
flow rate, Ve the
exhaust velocity, a(t) the acceleration, changing with time, of the
vehicle due to
the thrust, and g the acceleration due to gravity 9.8 m/s^2. Then the
mass of the
vehicle at time t is Mi-r*t, and the thrust force is (Mi-r*t)a(t).
We'll use the fact that the thrust of a rocket is (propellant flow
rate)x(exhaust velocity) to get the equation (Mi-r*t)a(t) = r*Ve. We
can solve this for the acceleration to get a(t) = r*Ve/(Mi-r*t).
Now because we set the initial thrust/weight ratio as 1.3 we know
that thrust = r*Ve = 1.3(g*Mi), so Mi = r*Ve/(1.3g). Then plug this
into the equation for acceleration to get: a(t) = r*Ve/(r*Ve/(1.3g) -
r*t) = Ve/(Ve/(1.3.g) - t). Quite notable here is that the propellant
flow rate cancels out and the acceleration due to the thrust depends
only on the exhaust velocity Ve, or equivalently, only on the Isp.
Then for the vertical portion of the trip where gravity drag takes
place, the rocket's
acceleration will be Ve/(Ve/(1.3g)-t) - 9.8. Now it may not be
apparent at first glance but this formula says the acceleration is
greater for a smaller exhaust velocity Ve, so for a smaller Isp. To
make it clearer multiply top and bottom of the expression for a(t) by
1.3g to bring it to 1.3g*Ve/(Ve-1.3g*t). Then if you do the division
this becomes 1.3g + t*(1.3g)^2/(Ve-1.3g*t). Now you see because the Ve
is in the denominator the expression is larger when Ve is *smaller*.
So a dense propellant with a lower Isp will accelerate faster during
this vertical portion of the trip meaning it spends less time when
gravity drag is operating so that gravity drag is reduced. You
couldn't make the Isp be arbitrarily small though because that would
result in huge fuel loads and tanks, and, most importantly, engines to
get the vehicle off the ground.


Bob Clark
From: Robert Clark on
In the first post of this thread I calculated that switching to
kerosene would allow the hydrogen-fueled suborbital X-33 to now become
an orbital craft. However, I thought it would be able to carry minimal
payload if any.
However, I realize I used too low a value for the density of chilled
LOX at 1,160 kg/m^3. It should be actually about 10% higher than the
usual 1,142 kg/m^3.

This is described here:

Alternate Propellants for SSTO Launchers.
Dr. Bruce Dunn
Adapted from a Presentation at:
Space Access 96
Phoenix Arizona
April 25 - 27, 1996
http://www.dunnspace.com/alternate_ssto_propellants.htm

In table 2 it gives the densities of some chilled fuels including
kerosene, i.e., RP-1, and of LOX. The density given for the chilled
kerosene is 867 kg/m^3, and for LOX 1,262 kg/m^3. So for the 296 m^3
volume I was taking for the X-33 propellant tanks and a 2.7 mixture
ratio for the NK-33 engine, this gives a kero/LOX propellant mass of
332,600 kg.
Now taking the average Isp of the NK-33 as 315 s, this gives a delta-V
for the 21,700 kg dry mass, reconfigured X-33 of 8,797 m/s. But when
you take into account you get a 462 m/s velocity boost for free from
launching at the equator, you only need about 8,500 m/s delta-V to be
provided by the rocket to reach orbit.
This allows us to add payload. Adding 2,300 kg payload, the delta-V
becomes 8,500 m/s, sufficient for orbit. We can actually get higher
payload than this by using more energetic hydrocarbons than kerosene.
For instance in table 2 of Dunn's paper on alternate SSTO propellants,
he gives the payload for chilled methylacetylene/LOX as 24% higher
than for chilled kero/LOX. This would be a payload of 2,850 kg.
These payload amounts would also allow the X-33 to carry a 2 man crew
in its 5 by 10 foot payload bay in a tandem arrangement a la the F-14
seating arrangement.
So you could get a fully reusable, SSTO vehicle at much reduced price
than the full-sized VentureStar. This article gives the price to build
a new X-33 as $360 million in 1998 dollars:

Adventure star.
http://www.flightglobal.com/pdfarchive/view/1998/1998%20-%203141.html

Even taking into account inflation, the cost to build the kerosene-
fueled version should be comparable or perhaps even less because of
the drop in prices for carbon composites and because kerosene engines
are generally cheaper than hydrogen ones.
The launch preparation costs should also be low since the X-33 was
expected to be operated by only a 50 man ground crew compared to the
18,000 required for the shuttle system:

Lockheed Secret Projects: Inside the Skunk Works.
By Dennis R. Jenkins
http://books.google.com/books?id=DUkl5bH6k6EC&lpg=PA95&dq=x-33%20venturestar&lr=&pg=PA106#v=onepage&q=&f=true

Say the builder expected 25% profit over costs of the vehicle over 100
flights. That would be a charge of $4.5 million per flight. At a 2,850
kg payload capacity that would be $1,580 per kilo, or $720 per pound,
to orbit. Not as good as the full-sized VentureStar but still
significantly better than current launch prices.

Note that the other half-scale suborbital demonstrators for the NASA
RLV program by Rockwell and McDonnell-Douglas (see images linked
below) could be built for comparable prices and would likewise become
full orbital craft by switching to kerosene or other dense propellant.
Then we could have 3 separate designs for fully reusable SSTO vehicles
at costs that could allow fully private financing that would
significantly reduce launch costs and would allow manned flights.

Successful operation of these X-33-sized orbital vehicles at a profit
would encourage private financing to build the full-scale VentureStar-
sized RLV's that could bring launch costs down to the $100 to $200 per
kilo range.


Bob Clark

http://www.astronautix.com/nails/x/x33rock.jpg

http://www.astronautix.com/graphics/x/x33p4.jpg
From: Robert Clark on
On Mar 15, 10:02 am, Me <charliexmur...(a)yahoo.com> wrote:
> On Mar 14, 9:24 pm, Robert Clark <rgregorycl...(a)yahoo.com> wrote:
>
> > Then it is important that such a SSTO vehicle be produced even if
> > first expendable to remove the psychological barrier that it can not
> > be done. Once it is seen that it can be done, and in fact how easily
> > and cheaply it can be done, then there it will be seen that in fact
> > the production of SSTO vehicles are really no more difficult than
> > those of multistage vehicles.
> > Then will be opened the floodgates to reusable SSTO vehicles, and low
> > cost passenger space access as commonplace as trans-oceanic air
> > travel.
>
> More clueless BS.  Clark thinks he is smarter than everyone else.

On Mar 15, 10:02 am, Me <charliexmur...(a)yahoo.com> wrote:
> On Mar 14, 9:24 pm, Robert Clark <rgregorycl...(a)yahoo.com> wrote:
>
> > Then it is important that such a SSTO vehicle be produced even if
> > first expendable to remove the psychological barrier that it can not
> > be done. Once it is seen that it can be done, and in fact how easily
> > and cheaply it can be done, then there it will be seen that in fact
> > the production of SSTO vehicles are really no more difficult than
> > those of multistage vehicles.
> > Then will be opened the floodgates to reusable SSTO vehicles, and low
> > cost passenger space access as commonplace as trans-oceanic air
> > travel.
>
> More clueless BS. Clark thinks he is smarter than everyone else.

No. I'm reporting what some experts in the field have said, that it
is easier to produce a SSTO vehicle with dense fuels rather than with
hydrogen.
Some examples:

Single Stage To Orbit Mass Budgets Derived From Propellant Density and
Specific Impulse.
John C. Whitehead, Lawrence Livermore National Laboratory.
32nd AIAA/ASME/SAE/ASEE Joint Propulsion Conference.
Lake Buena Vista, FL July 1-3, 1996
Abstract
"The trade between specific impulse and density is examined
in view of SSTO requirements. Mass allocations for
vehicle hardware are derived from these two properties, far
several propellant combinations and a dual-fuel case. This
comparative analysis, based on flight-proven hardware,
indicates that the higher density of several alternative
propellants compensates for reduced Isp, when compared
with cryogenic oxygen and hydrogen. Approximately half
the orbiting mass of a rocket-propelled SSTO vehicle must
be allocated to propulsion hardware and residuals. Using
hydrogen as the only fuel requires a slightly greater fraction
of orbiting mass for propulsion, because hydrogen engines
and tanks are heavier than those for denser fuels. The
advantage of burning both a dense fuel and hydrogen in
succession depends strongly on tripropellant engine weight.
The implications of the calculations for SSTO vehicle
design are discussed, especially with regard to the necessity
to minimize non-tankage structure."
http://www.osti.gov/bridge/servlets/purl/379977-2LwFyZ/webviewable/379977.pdf

A Single Stage to Orbit Rocket with Non-Cryogenic Propellants.
Clapp, Mitchell B.; Hunter, Maxwell W.
AIAA, SAE, ASME, and ASEE, Joint Propulsion Conference and Exhibit,
29th, Monterey, CA, June 28-30, 1993.
Abstract
"Different propellant combinations for single-stage-to-orbit-rocket
applications were compared to oxygen/hydrogen, including nitrogen
tetroxide/hydrazine, oxygen/methane, oxygen/propane, oxygen/RP-1,
solid core nuclear/hydrogen, and hydrogen peroxide/JP-5. Results show
that hydrogen peroxide and JP-5, which have a specific impulse of 328
s in vacuum and a density of 1,330 kg/cu m. This high-density jet fuel
offers 1.79 times the payload specific energy of oxygen and hydrogen.
By catalytically decomposing the hydrogen peroxide to steam and oxygen
before injection into the thrust chamber, the JP-5 can be injected as
a liquid into a high-temperature gas flow. This would yield superior
combustion stability and permit easy throttling of the engine by
adjusting the amount of JP-5 in the mixture. It is concluded that
development of modern hydrogen peroxide/JP-5 engines, combined with
modern structural technology, could lead to a simple, robust, and
versatile single-stage-to-orbit capability."
http://www.erps.org/docs/SSTORwNCP.pdf

Alternate Propellants for SSTO Launchers.
Dr. Bruce Dunn
Adapted from a Presentation at:
Space Access 96
Phoenix, Arizona
April 25 – 27, 1996
Introduction
"The most commonly proposed propellant combination for an SSTO
launcher is liquid oxygen and liquid hydrogen, at a mixture ratio of
approximately 6.0. There have been a number of studies of alternate
fuels for SSTO launchers, but they have been limited. To date, most
studies have concentrated on methane, propane and RP-1 burned with
liquid oxygen to the exclusion of other oxidizers and other fuels.
These studies have often, but not always shown lower vehicle dry
masses for hydrocarbon propellants (for the same payload size). The
lowest dry masses of all are found in dual-fuel vehicles, using dense
hydrocarbons early in the flight and hydrogen late in the ascent.
These vehicles however suffer from mechanical and structural
complexity over their single-fuel cousins, and are unlikely to
represent the least expensive way to get a defined payload to orbit."
http://www.dunnspace.com/alternate_ssto_propellants.htm

This is certainly a minority opinion that dense fuels are better for a
SSTO than hydrogen, but it has occurred numerous times in science that
the minority opinion turns out to be the correct one.

The argument for why dense propellants are better for a SSTO is quite
simple and can be understood by anyone familiar with the "rocket
equation" that describes the relationship between the exhaust
velocity and the mass of propellant for a rocket. Indeed the argument
is as about as close to a mathematical proof as you can get in
engineering.

First two key facts have to be kept in mind: 1.) the tank mass scales
by volume, *NOT* by the mass of the fluid contained. This means that
the same size and *same mass* tanks can hold about 3 times as much
kero/LOX as LH2/LOX. This is extremely important because the
propellant tanks make up the single biggest component of the dry
weight of a rocket, typically 30% to 40%, even more than that of the
engines.
And 2.) dense propellant engines such as kerosene ones typically have
thrust/weight ratios twice as good as hydrogen ones. This is key
because switching to kerosene means your fuel load and therefore gross
mass will be greater. But because of the kerosene engines better T/W
ratio, the increase in engine weight will be relatively small.
Many people get the second of these points. It’s the reason why first
stages generally use kerosene or other dense propellant for example.
However, the first point most people are not as familiar with. But
it’s the more important of the two because the increase in propellant
being carried far exceeds the increase needed to overcome the lowered
Isp of the dense propellants.
To see why tank mass scales with volume, take a look at the equations
for tank mass here:

Pressure vessel.
http://en.wikipedia.org/wiki/Pressure_vessel#Scaling

Note it depends only on tank dimensions, internal pressure, and
strength and density of the tank material. Then because the internal
pressure of the tanks will be about the same for the hydrogen case as
for the kerosene case, for proper operation of the turbopumps, the
kerosene filled tanks will hold about 3 times more propellant at the
same size and weight of the tanks.

Now for the calculation that switching to kerosene can result in
multiple times greater payload. The vacuum Isp for good hydrogen
engines is about 450 s, and for good kerosene ones about 350 s. This
means the mass ratio for a hydrogen SSTO is about 10 and for a
kerosene one it's about 20. These values are higher than what you
would expect based just on the vacuum Isp alone because you also have
to consider gravity and air drag, and the fact that the Isp is
decreased at sea level and low altitude.
Now suppose we switch our hydrogen-fueled SSTO for a kerosene-one
using the same sized tanks. The volume stays the same so the mass of
the tanks stays the same. But the amount of propellant is now about 3
times larger.
For the engines, since propellant mass makes up almost all the
vehicle gross weight, the gross weight will be about 3 times larger
too. So the engines will need about 3 times the thrust.
For the original hydrogen-engines the thrust/weight ratio was about
50 to 1. And since the gross mass was about 10 times the dry mass for
the hydrogen vehicle, this means the engine mass was about 1/5, or
20%, of the dry weight.
Now switching to kerosene makes the gross weight about 3 times
larger. If the kerosene engines had only a 50 to 1 T/W ratio then you
would need 3 times heavier engines so they would be at 3/5 of the dry
weight. But since the thrust/weight of the kerosene engines is twice
that of the hydrogen ones, the engine weight is 1.5/5, 30%, of the dry
weight so the vehicle dry weight is increased only by 10%, from the
heavier engines.
Now since the mass ratio is 10 for the hydrogen case but 20 for the
kerosene, you normally need about twice the kerosene propellant for
the same sized vehicle+payload total to reach orbit. But what we
actually have is about 3 times more propellant in our kerosene
vehicle, 1.5 times more than is necessary to get the same vehicle size
and payload to orbit. The vehicle does weigh about 10% more in dry
weight weight, so then the total vehicle+payload weight that can now
be lifted to orbit will be 1.5/1.1 = 1.364 times higher than for the
hydrogen case.
Now for the hydrogen powered SSTO vehicles that have been proposed
the payload is a fraction of the vehicle dry weight. The 100,000 kg
dry weight of the VentureStar compared to the 20,000 kg payload
capacity is typical. Then the kerosene version of such a vehicle could
loft (1.364)*(120,000 kg) = 164,000 kg to orbit. Or considering that
our vehicle is at a dry weight of 110,000 with the kerosene-engine
change, the payload would be 54,000, 2.7 times the payload weight of
the hydrogen case.

As I said this is an easy calculation to do. But many people simply
won’t do it. They have been so conditioned to think that Isp is the
most important thing that the assumption is hydrogen must be used for
an SSTO. It probably doesn’t help matters the fact that the gross mass
becomes about 3 times as great with the dense propellants. Gross mass
has been frequently used as the measure of the cost of a launch
vehicle, which I like to call "the hegemony of the GLOW".
But this is actually a very poor measure to use. The reason is
propellant cost is a trivial component of the launch cost to orbit.
More important is the dry mass and complexity of the launch vehicle
for the payload that can be orbited. Then what’s important is
switching to a dense propellant allows multiple times greater payload
at the same sized and similarly dry-massed vehicle.


Bob Clark