From: Rich Grise on Google groups on
On Apr 19, 7:50 am, Tim Wescott <t...(a)seemywebsite.now> wrote:
> PureSine wrote:
> > Hello,
> > In many sensitive devices/ instruments which have a sensitive high
> > impedance section like a high impedance amplifier(10^12 Ohm or even
> > higher) or other high impedance signals, I've seen they are protected by
> > a metallic mold(mostly copper) that sits on top of sensitive parts and
> > tracks and is usually screwed to the PCB. Such metallic molds which are
,,,
> For low volumes, you can just darn well make them yourself -- bend them
> up out of beryllium copper, have them tin plated, and away you go (note
> that I'd do this for prototyping, but I'd have them made for production).
>
Anybody remember "tinplate"? It's tin-plated steel, and solders like
it's thirsty
for the stuff. ;-)

I've seen shield boxes made of it; I think it's probably cheaper than
copper,
but more rigid, since it's steel. (Of course, it'd have to be bent
into shape.)

Cheers!
Rich
From: John Larkin on
On Mon, 19 Apr 2010 10:32:29 +0430, PureSine
<Green.Tech.Coder(a)gmail.com> wrote:

>Hello,
>In many sensitive devices/ instruments which have a sensitive high
>impedance section like a high impedance amplifier(10^12 Ohm or even
>higher) or other high impedance signals, I've seen they are protected by
>a metallic mold(mostly copper) that sits on top of sensitive parts and
>tracks and is usually screwed to the PCB. Such metallic molds which are
>specific to the shape of PCB seems very expensive. I wonder those of you
>that are familiar with such protection do you think it is necessary ?
>They are for protection against EMI but for instruments that have no
>signal/Clock faster than a few hundreds of MHz, the EMI wavelength
>should be fairly smaller than 30 Cm, So effective it would be to instead
>of designing a board specific metallic mold for each high impedance
>section, Just cutting copper or aluminum sheets approximately to the
>size of sensitive area and then mount them on PCB using 5mm metallic
>Spacers that are grounded. Well there is a 5mm gap but this method is
>much cheaper and simpler and to the extent of theory that I know it
>should stop all the EMIs that their wave length is higher than a few Cm
>and it is translated to about 10 GHz.
>Even harmonics of a few hundred MHz clock are very weak at such frequency.
>
>What do you think ?
>
>Regards.

We make irregularly shaped covers out of sheet metal, bent into sorta
boxes, sometimes with mounting flanges that can be bolted hard against
the pc board. In colors!

http://www.highlandtechnology.com/DSS/V470DS.html
http://www.highlandtechnology.com/DSS/V450DS.html


For small stuff, Zero or equivalent deep-drawn aluminum covers work
great.

ftp://jjlarkin.lmi.net/Ferrite.JPG


Flat sheets on spacers work pretty well at moderate frequencies, if
you don't need things like air-current shielding too.

John


From: krw on
On Mon, 19 Apr 2010 16:11:36 -0700, John Larkin
<jjlarkin(a)highNOTlandTHIStechnologyPART.com> wrote:

>On Mon, 19 Apr 2010 10:32:29 +0430, PureSine
><Green.Tech.Coder(a)gmail.com> wrote:
>
>>Hello,
>>In many sensitive devices/ instruments which have a sensitive high
>>impedance section like a high impedance amplifier(10^12 Ohm or even
>>higher) or other high impedance signals, I've seen they are protected by
>>a metallic mold(mostly copper) that sits on top of sensitive parts and
>>tracks and is usually screwed to the PCB. Such metallic molds which are
>>specific to the shape of PCB seems very expensive. I wonder those of you
>>that are familiar with such protection do you think it is necessary ?
>>They are for protection against EMI but for instruments that have no
>>signal/Clock faster than a few hundreds of MHz, the EMI wavelength
>>should be fairly smaller than 30 Cm, So effective it would be to instead
>>of designing a board specific metallic mold for each high impedance
>>section, Just cutting copper or aluminum sheets approximately to the
>>size of sensitive area and then mount them on PCB using 5mm metallic
>>Spacers that are grounded. Well there is a 5mm gap but this method is
>>much cheaper and simpler and to the extent of theory that I know it
>>should stop all the EMIs that their wave length is higher than a few Cm
>>and it is translated to about 10 GHz.
>>Even harmonics of a few hundred MHz clock are very weak at such frequency.
>>
>>What do you think ?
>>
>>Regards.
>
>We make irregularly shaped covers out of sheet metal, bent into sorta
>boxes, sometimes with mounting flanges that can be bolted hard against
>the pc board. In colors!
>
>http://www.highlandtechnology.com/DSS/V470DS.html
>http://www.highlandtechnology.com/DSS/V450DS.html
>
>
>For small stuff, Zero or equivalent deep-drawn aluminum covers work
>great.
>
>ftp://jjlarkin.lmi.net/Ferrite.JPG
>
>
>Flat sheets on spacers work pretty well at moderate frequencies, if
>you don't need things like air-current shielding too.

This is the stuff we (try to) use to keep 2.4GHz out of our analogs.

http://www.gore.com/en_xx/products/electronic/emi/snapshot/index.html

Once you get the hang of the SMT "balls" and the placement it works rather
well.