From: N_Cook on 6 Jul 2010 05:32 Can anyone put age/years interpretation to the green/yellow/red solder-type rankings in this publically available document? http://teerm.nasa.gov/LFS%20Reliability/Solder%20Comparison%20by%20Component %20Level%20Life_Use%20%20Analysis_Final.pdf Unfortunately, this test data demonstrated that for some component types the lead-free solders failed before the SnPb control. References 1 & 2 stated that models for calculating the actual field lifetime of lead-free solder joints on certain component types will need to be developed due to their reduced life capabilities relative to SnPb. ... Vibration testing was conducted by Boeing Phantom Works (Seattle) for the Joint Council on Aging Aircraft/Joint Group on Pollution Prevention (JCAA/JGPP) Lead-Free Solder Project. The JCAA/JG-PP Consortium is the first group to test the reliability of leadfree solder joints against the requirements of the aerospace/military community (1,2). Test vehicles were specially constructed circuit cards, capable of instant detection of failure of all components. Each test vehicle was 12.75 inches by 9 inches in size, 0.090 inches thick and was populated with 55 components consisting of ceramic leadless chip carriers (CLCC's), plastic leaded chip carriers (PLCC's), TSOP's, TQFP's, BGA's, and PDIP's. Sets of identical components were used in different positions on the cards. The circuit cards were supported by WedgeLoks on the two 9 inch edges. Thirty circuit cards were vibration tested.
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