From: Michael A. Terrell on

DaveC wrote:
>
> I want to keep some NiMH rechargeable 9v batteries in my tool bag (well, my
> meter bag, actually). I am currently running a double loop of electrical tape
> around the entire battery to insulate the terminals.
>
> I'd like to use something more durable (one battery has had a terminal peek
> through the tape) and was thinking about something like a battery terminal
> connector but made of insulating material like nylon (probably of some
> cheaper plastic).
>
> Does such a thing exist? I did web searches, but maybe my terminology isn't
> spot-on...
>
> Ideas?

Mouser has the keystone part in stock:

<http://www.mouser.com/search/ProductDetail.aspx?qs=pkhVRPZ8ecCfeeQeYtldRQ%3d%3d>

1: $0.22
100: $0.11
500: $0.10
1,000: $0.08
5,000: $0.07
10,000: $0.06


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From: Michael A. Terrell on

BobW wrote:
>
> "Michael A. Terrell" <mike.terrell(a)earthlink.net> wrote in message
> news:gPydnWCmjt8XbNrUnZ2dnUVZ_hmdnZ2d(a)earthlink.com...
> >
> > DaveC wrote:
> >>
> >> I want to keep some NiMH rechargeable 9v batteries in my tool bag (well,
> >> my
> >> meter bag, actually). I am currently running a double loop of electrical
> >> tape
> >> around the entire battery to insulate the terminals.
> >>
> >> I'd like to use something more durable (one battery has had a terminal
> >> peek
> >> through the tape) and was thinking about something like a battery
> >> terminal
> >> connector but made of insulating material like nylon (probably of some
> >> cheaper plastic).
> >>
> >> Does such a thing exist? I did web searches, but maybe my terminology
> >> isn't
> >> spot-on...
> >>
> >> Ideas?
> >
> >
> > <http://www.keyelco.com/products/prod37.asp?SubCategoryID=24>
> >
> >
>
> Congratulations, Michael! You're the winner!


Thanks. Keystone has always had odd, but useful niche products. They
came through lots of times, when no one else came close. They also have
the best 9 volt battery connectors I've ever used. I used to repair VHF
walkie talkies and used their part number 83 for the replacement battery
packs I built, and the OEM packs that were built with the five cent
chinese parts.

<http://www.keyelco.com/products/specs/spec54.asp> (In the third column)
they are available with different length leads. I used the six inch and
ran the extra wire between the two columns of cells. That brought the
wires out the other end, for good strain relief. I used old business
cards over each end before shrinking the thin white heat shrink. I also
wrote the date & customer's name with an ultra fine line sharpie before
applying the heat. That melted the information into the heatshrink so it
couldn't rub off, or be removed. It stopped them from trying to claim a
new battery was bad. I no longer had to cut the heat shrink off to show
the date codes. :)


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From: Lostgallifreyan on
"Michael A. Terrell" <mike.terrell(a)earthlink.net> wrote in
news:gPydnWCmjt8XbNrUnZ2dnUVZ_hmdnZ2d(a)earthlink.com:

> <http://www.keyelco.com/products/prod37.asp?SubCategoryID=24>
>

"Available in Non-conductive Material"
Highly amusing. I was wondering what other kind they had in mind. >:)
From: Tom Del Rosso on

"DaveC" <me(a)bogusdomain.net> wrote in message
news:0001HW.C56D202C00696672B01AD9AF(a)news.sf.sbcglobal.net
> I want to keep some NiMH rechargeable 9v batteries in my tool bag
> (well, my meter bag, actually). I am currently running a double loop
> of electrical tape around the entire battery to insulate the
> terminals.
>
> I'd like to use something more durable (one battery has had a
> terminal peek through the tape) and was thinking about something like
> a battery terminal connector but made of insulating material like
> nylon (probably of some cheaper plastic).
>
> Does such a thing exist? I did web searches, but maybe my terminology
> isn't spot-on...

http://www.stockcap.com/rubber-caps.html

Ooh, free samples and small quantities.

And they have square ones too.


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From: ian field on

"Dave Plowman (News)" <dave(a)davenoise.co.uk> wrote in message
news:500eb37072dave(a)davenoise.co.uk...
> In article <sbCdnY71IMlvcNrUnZ2dnUVZ_hSdnZ2d(a)web-ster.com>,
> Tim Wescott <tim(a)seemywebsite.com> wrote:
>> Start harvesting the snap-on battery cords from dead electronics. Cut
>> the wires off short (preferably inside the vinyl housing a bit). Snap
>> them on -- there you are!
>
> Most of those break after a few operations.
>
> You could take a dead battery apart and use the connector block from that
> after insulating. Usually far stronger than the wire ended connectors.
>

That would be my suggestion, you could insulate the terminal rivets with
blobs of epoxy glue or with some makes of battery the blank plastic insert
from the bottom could be superglued on for insulation.