From: John E. on
John Popelish sez:

> I would think that a partially shorted zener would keep the
> solenoid energized, giving a "gummed up" symptom. If the
> board allows space for the modification, I would replace the
> 47 volt zener with a series combination of a 4.7 or 5.1 volt
> zener in series with a 1N400X or similar small rectifier
> diode, connected directly across the coil, instead of across
> the fet.

What I know of the design goal of this circuit is that it must activate the
solenoid quickly from off to on and quickly from on to off with as little
"ramping" as possible. With the given circuit, what does this knowledge say
about the selection of possible replacement component(s)?

> The rectifier cathode connects toward the positive supply
> end of the solenoid, but the zener cathode points toward the
> fet drain.

Anode-to-anode, with the rectifier "on top", the pair being connected across
the solenoid?

> Can you find a place to put those two components?

Yes, pretty easily. It's not too heavily populated. Lots of "vertical
implementation" possible (c:

Thanks for your suggestions, John.
--
John English

From: Terry Given on
John E. wrote:
> John Popelish sez:
>
>
>>I would think that a partially shorted zener would keep the
>>solenoid energized, giving a "gummed up" symptom. If the
>>board allows space for the modification, I would replace the
>>47 volt zener with a series combination of a 4.7 or 5.1 volt
>>zener in series with a 1N400X or similar small rectifier
>>diode, connected directly across the coil, instead of across
>>the fet.
>
>
> What I know of the design goal of this circuit is that it must activate the
> solenoid quickly from off to on and quickly from on to off with as little
> "ramping" as possible. With the given circuit, what does this knowledge say
> about the selection of possible replacement component(s)?
>

V = L*dI/dt, so dt = L*dI/V

L & dI are constant, you are increasing V to get a nice low dt.

the BUZ72 is a 100V part, so you have PLENTY of headroom there.

the existing circuit turns the solenoid off about 8x slower than it
turns it on.


>
>>The rectifier cathode connects toward the positive supply
>>end of the solenoid, but the zener cathode points toward the
>>fet drain.
>
>
> Anode-to-anode, with the rectifier "on top", the pair being connected across
> the solenoid?

it doesnt matter if the rectifier is on the "top" or "bottom", only that
its cathode faces towards the supply, so it prevents the zener from
working when the FET is on, and allows the zener to work when the FET
drain voltage rises above the supply.

so a K-K connection with the recitifer at the bottom and the zener at
the top, or A-A with the zener at the bottom and the rectifier at the top.

>
>
>>Can you find a place to put those two components?
>
>
> Yes, pretty easily. It's not too heavily populated. Lots of "vertical
> implementation" possible (c:
>
> Thanks for your suggestions, John.

Cheers
Terry
From: Eeyore on


"John E." wrote:

> Eeyore sez:
>
> > Is it against your religion to substitute ?
>
> Not at all. Here in USA I checked my 3 regular sources: Mouser, DigiKey, and
> Jameco with nil results, subs or not.

You mean that in the entire USA there is no such thing as 47V 2-3W zener diode ?

Graham

From: John Popelish on
John E. wrote:

> What I know of the design goal of this circuit is that it must activate the
> solenoid quickly from off to on and quickly from on to off with as little
> "ramping" as possible. With the given circuit, what does this knowledge say
> about the selection of possible replacement component(s)?

Well, there is nothing these diodes can do about the turn on
time. That is a function of the supply voltage and the coil
inductance. You would have to raise the supply voltage and
add enough series resistance to limit the steady state
current to a safe value to speed up turn on.

>> The rectifier cathode connects toward the positive supply
>> end of the solenoid, but the zener cathode points toward the
>> fet drain.
>
> Anode-to-anode, with the rectifier "on top", the pair being connected across
> the solenoid?

Order doesn't matter, only orientation.

Higher zener voltage means faster current ramp down. But
you will probably have to go quite a bit higher to see much
difference. The resistive drop of the coil is already
starting the ramp down with a 42 volt reverse voltage. But
that drop falls as the current falls, so the zener is really
there to speed the tail of the process, unless its initial
voltage is on the order of the supply voltage. So you might
consider one as high as 22 to 39 volts. But then I would
look for a 1 watt unit, to handle the power pulse that will
end up more there than in the coil resistance. But you
should definitely see some decrease in the power down time,
to about 37% if what you will get from a 4.7 volt zener if
you switch to a 33 volt one. So you can see that the turn
off time is not dominated by the zener till its voltage gets
near the supply voltage. But increasing the zener voltage
drop helps.
From: John E. on
>> Not at all. Here in USA I checked my 3 regular sources: Mouser, DigiKey, and
>> Jameco with nil results, subs or not.

Keyword here is "regular".

> You mean that in the entire USA there is no such thing as 47V 2-3W zener
> diode ?
>
> Graham

Nyet.

But point is moot, it seems. See recent posts to thread re. design change.
--
John English