From: TonyWaite on
Hi Don,

Using a diecast aluminium box slightly bigger than your project would
be an easy way to go; get your nearest sheetmetal workshop to do the
smart job you need for the slots and holes etc and then powder-coat it.

I do these enclosures all the time; also some variants in sheet-metal,
tig-welded at the seems; then the welding-fillet dressed smooth
before powder coating.

If there's an easier and cheaper solution,I haven't found it!

Good luck,

T o n y





---------------------------------------
Posted through http://www.EmbeddedRelated.com
From: D Yuniskis on
Hi Anton,

Anton Erasmus wrote:
> On Fri, 19 Mar 2010 10:32:42 -0700, D Yuniskis
>
>> I need a small quantity (~20) of small {plastic,aluminum}
>> enclosures. But, I'm looking for something other than a
>> simple rectangular prism shape.
>>
>> So far, I haven't found anything "stock" that looks
>> appropriate (I did find a COTS "console-like" case but
>> the angle is too shallow).
>
> Try
>
> http://www.tekoenclosures.com/
> (USA site, actual fabrication in Italy)
>
> RS Components and Farnell sell some of their enclosures.

Nothing there that will address this particular need :<
*But*, I think I have uses for at least two of their "stock"
cases!

(annoying that they don't have their entire catalog online
for easy download!)

Thanks!
--don
From: Stef on
In comp.arch.embedded,
hamilton <hamilton(a)nothere.com> wrote:
> Dombo wrote:
>> Hans-Bernhard Br�ker wrote:
>>> hamilton wrote:
>>>
>>>> I have seen 3D printer cases that I would not give to a customer.
>>>
>>> Strongly seconded. 3D printer output material tends to be _way_ too
>>> brittle to actually expose to customer hands --- and it's usually in
>>> the wrong colour or opacity, too.
>>
>> I have seen those to, but remember that not all 3D printers are alike.
>>
>> I have seen samples from 3D printers that were quite close to molded
>> plastics. One of my previous clients used it for a low volume plastic
>> tool that would have to flex a bit when used (click-on, click-off), not
>> a single one ever broke.
>>
>>> It's good to _show_ a shape, but sucks at _holding_ that shape.
>>
>> Again it depends on the 3D printer technology. I have held examples in
>> my hand that at best just useful to show the shape. But I have also held
>> mock ups in my hand made were very close to the real thing.
>>
>>> As a rough reference point, you shouldn't try to hold an LCD's
>>> zebra-rubber connectors in place using 3D-printer pieces only. At
>>> least those parts of the setup experiencing pull-stress will break
>>> almost immediately.
>>
>> Again it depends on the choice of technology.
>
> Please help us see what technology you are talking about.
>
> I have heard that the technology has improved, but every one I have seen
> so far just does not look, feel right.

For small prototype series, you can make a silicone mold from the 3D
printed object and make some castings using far better plastics. Not
too good on tolerances ofcourse, but a lot stronger than the 3D printed
object. Maybe that is the process Dombo is referring too?

Then there is also a direct method using a laser to melt a (nylon?)
powder, not sure how tough that output is.

--
Stef (remove caps, dashes and .invalid from e-mail address to reply by mail)

This sentence no verb.
From: D Yuniskis on
Hi Tony,

TonyWaite wrote:
> Using a diecast aluminium box slightly bigger than your project would
> be an easy way to go; get your nearest sheetmetal workshop to do the
> smart job you need for the slots and holes etc and then powder-coat it.

<frown> Yeah, but then you're back with the "box" shape. :<

> I do these enclosures all the time; also some variants in sheet-metal,
> tig-welded at the seems; then the welding-fillet dressed smooth
> before powder coating.
>
> If there's an easier and cheaper solution,I haven't found it!

So far, I haven't concerned myself with easy/cheap -- except
that I don;t want to go the route of a "production" design.
In one case, I would actually *prefer* something that is
very difficult to do "in quantity" as it adds to the perceived
"value"/novelty of the device.

Once tried to do a case with *glass* but mistakes are
*really* hard to fix :-/
From: D Yuniskis on
Hi Fred,

Fred Abse wrote:
> On Fri, 19 Mar 2010 10:32:42 -0700, D Yuniskis wrote:
>
>> I need a small quantity (~20) of small {plastic,aluminum}
>> enclosures. But, I'm looking for something other than a
>> simple rectangular prism shape.
>>
>> So far, I haven't found anything "stock" that looks
>> appropriate (I did find a COTS "console-like" case but
>> the angle is too shallow).
>
> Have you looked at OKW?
>
> http://www.okwenclosures.com

Wow! That's one to bookmark! Thanks, I'll see if they have a
catalog I can browse off-line...