From: markp on

"RogerN" <regor(a)midwest.net> wrote in message
news:ROudnXLvg9-Tm6HWnZ2dnUVZ_oidnZ2d(a)earthlink.com...
>
> When I was in school components fit on solderless breadboards and we made
> circuits using breadboards, power supplies, meters and oscilloscopes.
> Many of today's components don't appear to be breadboard friendly, so how
> is it done today?
>
> Is circuit design software and simulation good enough to go straight to a
> PC board? Or do you use surface mount to breadboard adapters? Do you
> still use a soldering Iron to solder or paste solder and an oven?
>
> I'm wanting to tinker with some circuits but some chips I'm interested in
> only comes in MSOP or other packages that look intimidating to attempt to
> solder.
>
> Thanks!
>
> RogerN
>
>

I tend to design a PCB with CAD software then have prototype PCBs made.
There are several companies out there who do 'pooling', i.e. they amalgamate
many designs onto one PCB, that way you end up only paying a small fraction
of the tooling cost of the PCB. Some companies can handle 6 layer boards
with this process. Example in the UK is PCB Snap from Spirit Circuits
(www.spiritcircuits.com).

This can be quite cost effectve for producing protptypes that are as close
to the final product as practicable.

Another way is to design with CAD but make your own PCBs. One way that works
reasonably well is to produce gerbers and print them in mirrored form on a
laser printer with high contrast (i.e. lines are as black as possible) onto
glossy paper, then use an clothes iron to transfer the image directly to a
sheet of copper laminate, and then etch. The reason this works is the ink is
somewhat resistant to the etching chemicals. There is a product that is
specifically designed for this (can't remember its name, it uses blue paper
to ease the transfer process), do some Googling for homemade PCBs.

As for soldering, with a fine tip soldering iron and a little practice it's
not that difficult to solder a MSOP or TQFP to a PCB. Get yourself a good
magnifying glass on a stand, lots of no-clean flux, some silver laden
solder, and the most important part small thin solder braid for tidying up
the inevitable shorts between pins and your away.

Mark.


From: MooseFET on
On Dec 30, 6:01 pm, "RogerN" <re...(a)midwest.net> wrote:
> When I was in school components fit on solderless breadboards and we made
> circuits using breadboards, power supplies, meters and oscilloscopes.  Many
> of today's components don't appear to be breadboard friendly, so how is it
> done today?
>
> Is circuit design software and simulation good enough to go straight to a PC
> board?  Or do you use surface mount to breadboard adapters?  Do you still
> use a soldering Iron to solder or paste solder and an oven?
>
> I'm wanting to tinker with some circuits but some chips I'm interested in
> only comes in MSOP or other packages that look intimidating to attempt to
> solder.

I use ExpressPCB to make boards for parts of the design. Things like
power supplies are made as a PCB with connectors that are wired to the
other boards. I use 1206 parts and put in some extra parts and layout
such that cuts and jumps are easy(ish) to do.

>
> Thanks!
>
> RogerN

From: Raveninghorde on
On Thu, 31 Dec 2009 06:25:56 -0800 (PST), MooseFET
<kensmith(a)rahul.net> wrote:

>On Dec 30, 6:01�pm, "RogerN" <re...(a)midwest.net> wrote:
>> When I was in school components fit on solderless breadboards and we made
>> circuits using breadboards, power supplies, meters and oscilloscopes. �Many
>> of today's components don't appear to be breadboard friendly, so how is it
>> done today?
>>
>> Is circuit design software and simulation good enough to go straight to a PC
>> board? �Or do you use surface mount to breadboard adapters? �Do you still
>> use a soldering Iron to solder or paste solder and an oven?
>>
>> I'm wanting to tinker with some circuits but some chips I'm interested in
>> only comes in MSOP or other packages that look intimidating to attempt to
>> solder.
>
>I use ExpressPCB to make boards for parts of the design. Things like
>power supplies are made as a PCB with connectors that are wired to the
>other boards. I use 1206 parts and put in some extra parts and layout
>such that cuts and jumps are easy(ish) to do.
>
>>
>> Thanks!
>>
>> RogerN

Think. Read data sheets. Think. CAD. Make on production line.

Pcb design rarely takes longer than a lash up on strip board or
whatever and always works better.

Very occasionally I have lashed up a small part of a design but I
almost always regret the waste of time.

I like to get things to production as soon as possible. As many issues
get highlighted in production that alter the design as get found
during debugging.

The new reflow oven gets commissioned on Monday which I hope will
reduce some of these production snags. Like LEDs die but inductors
don't solder.
From: John Larkin on
On Thu, 31 Dec 2009 14:01:44 -0000, "markp" <map.nospam(a)f2s.com>
wrote:

>
>"RogerN" <regor(a)midwest.net> wrote in message
>news:ROudnXLvg9-Tm6HWnZ2dnUVZ_oidnZ2d(a)earthlink.com...
>>
>> When I was in school components fit on solderless breadboards and we made
>> circuits using breadboards, power supplies, meters and oscilloscopes.
>> Many of today's components don't appear to be breadboard friendly, so how
>> is it done today?
>>
>> Is circuit design software and simulation good enough to go straight to a
>> PC board? Or do you use surface mount to breadboard adapters? Do you
>> still use a soldering Iron to solder or paste solder and an oven?
>>
>> I'm wanting to tinker with some circuits but some chips I'm interested in
>> only comes in MSOP or other packages that look intimidating to attempt to
>> solder.
>>
>> Thanks!
>>
>> RogerN
>>
>>
>
>I tend to design a PCB with CAD software then have prototype PCBs made.
>There are several companies out there who do 'pooling', i.e. they amalgamate
>many designs onto one PCB, that way you end up only paying a small fraction
>of the tooling cost of the PCB. Some companies can handle 6 layer boards
>with this process. Example in the UK is PCB Snap from Spirit Circuits
>(www.spiritcircuits.com).
>
>This can be quite cost effectve for producing protptypes that are as close
>to the final product as practicable.

Why not go for the real thing, first time? If you get it right, you
can sell it.

John

From: Don Lancaster on
John Larkin wrote:
> On Thu, 31 Dec 2009 14:01:44 -0000, "markp" <map.nospam(a)f2s.com>
> wrote:
>
>> "RogerN" <regor(a)midwest.net> wrote in message
>> news:ROudnXLvg9-Tm6HWnZ2dnUVZ_oidnZ2d(a)earthlink.com...
>>> When I was in school components fit on solderless breadboards and we made
>>> circuits using breadboards, power supplies, meters and oscilloscopes.
>>> Many of today's components don't appear to be breadboard friendly, so how
>>> is it done today?
>>>
>>> Is circuit design software and simulation good enough to go straight to a
>>> PC board? Or do you use surface mount to breadboard adapters? Do you
>>> still use a soldering Iron to solder or paste solder and an oven?
>>>
>>> I'm wanting to tinker with some circuits but some chips I'm interested in
>>> only comes in MSOP or other packages that look intimidating to attempt to
>>> solder.
>>>
>>> Thanks!
>>>
>>> RogerN
>>>
>>>
>> I tend to design a PCB with CAD software then have prototype PCBs made.
>> There are several companies out there who do 'pooling', i.e. they amalgamate
>> many designs onto one PCB, that way you end up only paying a small fraction
>> of the tooling cost of the PCB. Some companies can handle 6 layer boards
>> with this process. Example in the UK is PCB Snap from Spirit Circuits
>> (www.spiritcircuits.com).
>>
>> This can be quite cost effectve for producing protptypes that are as close
>> to the final product as practicable.
>
> Why not go for the real thing, first time? If you get it right, you
> can sell it.
>
> John
>

It is NEVER right the first time.



--
Many thanks,

Don Lancaster voice phone: (928)428-4073
Synergetics 3860 West First Street Box 809 Thatcher, AZ 85552
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Please visit my GURU's LAIR web site at http://www.tinaja.com